Commercial Light Truck with Refrigerated Cargo Box

Model of the Month: December 2005

Heat Transfer Analysis Model of Commercial Cargo Truck

This sample model highlights the unique combination of RadTherm features that enable comprehensive thermal analysis of complex systems. In this case, the system is a commercial vehicle used for transportation of cargo under a controlled, refrigerated environment. The vehicle's thermal behavior and the cargo system thermal response are simulated.

Figure 1. Meshed truck engine model geometry.

One feature of RadTherm is immediately visible with this sample model—the Color by Part feature. This allows users to color the model geometry with randomly chosen part colors and facilitates recognition of part boundaries.

Approximate geometry of a pickup truck was generated and a refrigeration box installed in place of the pickup bed. The surface geometry was meshed with ANSA for thermal analysis in RadTherm. A few engine details and underbody components were added to give the model a representative collection of features. Detailed exhaust lines, exhaust shielding, and primary drivetrain features yield a very reasonable representation of a commercial light truck.


Figure 2. Engine Model Parameters set up in RadTherm

Engine Model

The generic Diesel Engine model of RadTherm was used to generate engine surface temperatures, exhaust gas flow rates and exhaust inlet temperatures.The engine speed curve drives several important thermal parameters: wind-based convection on the vehicle exterior surfaces and engine exhaust temperatures and flow rates.


Figure 3. Vehicle Speed curve used by the engine model and wind convection model.

Exhaust Flow with 1-D Fluid Stream Network

A fluid stream part was used to capture the advective flow effects down the exhaust line after exiting the turbo charger (See Figure 4 below). RadTherm includes part-level radiation patching, allowing for 360-degree patches to be set up in "bands" along a driveshaft or other rotating component, to generate a single view factor averaged for all elements in the band. This prevents unrealistic hot spots from forming in one side of the driveshaft, and is valid for non-reflective part surfaces.

 

Figure 4. Fluid Stream Node Visualization setup to flow through the exhaust system after the turbo charger.

Figure 5. Rotating Part 360-degree View Factor Radiation Patches outlined in blue. Some parts have one element per patch; others (drive shaft) have multiple elements per patch.

Figure 6. Fluid stream nodes in exhaust components.

Figure 7. For rotating parts, additional convection beyond wind+vehicle speed can be imposed. In this case, convection on the rotating driveshaft and tires was tripled.

Figure 8. Rotating Part View Factor Radiation Patch Parameters set up in RadTherm.


Thermal Results

RadTherm was used to perform a complete multimode thermal analysis, with some highlighted results shown below.

Figure 9. Results of the thermal analysis in RadTherm for the fluid stream exhaust line temperature distribution

Figure 10. Transient results of the thermal analysis for the fluid stream in the cargo box to a thermostatic cycle of the cooling flow.Figure 11. Results of the thermal analysis in RadTherm for underbody components. Note the part-level patching with 360-degree patch tolerance prevented hotspots from forming on the driveshaft.Figure 12. Results of the thermal analysis in RadTherm for underbody components.Figure 13. Temperature distribution on the vehicle during typical cruise speed under summer weather conditions. Temperature range is 15-30C. Figure 14. Solar loads plotted vs. time on each of the four principal directions. The vehicle was traveling southward.


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